The Story of the Cotton Plant - Part 12
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Part 12

No useful purpose could be served by reproducing Arkwright's description of the machine in question, but a picture of the actual machine is shown in Fig. 22.

Image: FIG. 22.--Arkwright's machine (after Baines).

The most important feature of the invention, of course, was the drawing out or attenuating of the cotton by rollers revolving at different speeds. But it was also essential that proper mechanism should be provided by which twist would be put into the yarn to make it sufficiently strong; and furthermore, it was necessary to arrange for the attenuated and twisted cotton to be automatically guided and coiled up or wound up into a convenient form. As we have seen, the drawing out of the cotton finer he accomplished by the Drawing Rollers originally invented by Lewis Paul, while for the latter purpose he successfully adapted the principle already existing in the Saxony wheel, used in the linen manufacture, with which he probably became acquainted during his residence at Preston.

It should not be forgotten that Hargreaves had introduced into the commercial world his Jenny, a few years anterior to Arkwright's water frame becoming so successful. These two machines were more or less in rivalry, but not perhaps to that extent which many would suppose. From the very first it was found that the frame of Arkwright's was much more suitable for warp or twist yarns, _i.e._, the longitudinal threads of a cloth, whereas Hargreaves' machine was more adapted for the production of weft yarns, _i.e._, the transverse threads of a cloth. Now it cannot be too strongly remarked that, at the present time, after the lapse of a century, the same state of things practically obtain in the improved machines of to-day; Hargreaves' machine being represented by the system of intermittent spinning upon the improved self-actor mule, while Arkwright's water frame is represented by the system of continuous spinning upon the modern Ring Spinning frame. While weft yarn is now almost entirely produced on the mule, warp yarns are in many cases now obtained from the Ring Frames, this latter system at the present time being greatly on the increase and daily becoming more popular.

The Carding Engine was greatly improved by Arkwright's many useful improvements, especially that of the Doffer comb, being entirely his own. The effect of this comb is fully described in the chapter dealing with manipulation of the cotton by the Carding Engine.

Paul was probably the first, in 1748, to invent the Carding Machine. His inventions seemed to hang fire until introduced into Lancashire, when they were adopted by a Mr. Peel, Arkwright and others. The chief defects, perhaps, of this machine was the absence of proper means for putting the cotton on the revolving cylinder and having it stripped when sufficiently carded. Hence the great value of Arkwright's stripping comb.

Some old Carding Engines which were used at this time are still in existence, though only used for museum purposes. As will have been gathered in a former chapter dealing with the manipulation of the cotton in the mill, between the Carding Engine and the final process of spinning there are other and important stages of preparation, and in these it is seen how in one respect Arkwright's method of drawing out cotton by revolving rollers was immeasurably superior to the travelling carriage of Hargreaves.

The strength of a rope is represented by its weakest parts, and the same may be said of yarn. There can be no doubt that one of Arkwright's greatest difficulties was to give an uniform yarn, and though he successfully launched his new machines he felt there was still much to be done in the direction of remedying yarn which was irregular in thickness and strength. In order to do this, he finally adapted his drawing rollers to what is now the modern drawing frame--a machine quite as largely used, and quite as necessary in present-day spinning, as it was a hundred years ago.

It was sought to make this machine do two things. (1) Several slivers of cotton from the Card were put up together at the back, and by means of four pairs of drawing rollers, were reduced to the thickness of one sliver (see the description in chapter vi.). It will be sufficient to say here that this method of doubling and drawing equalises the sliver of cotton by the combination of the thick places with the thin.

Doubling is now the reason of the uniformity of the yarns that are produced in such large quant.i.ties.

(2) The Carding Engine did not by any means lay the fibres of cotton sufficiently parallel to each other, and this process of parallelisation was fully accomplished by the front ends of the fibres being drawn forward more rapidly than their back ends by the drawing rollers revolving at different velocities. Mr. Baines says it was common to perform this operation until the finished sliver contained portions from _several thousand_ carding slivers, but we think he would have been nearer the mark if he had said several hundred; although the higher number may be occasionally reached.

Yet again, in order to obtain a thread or yarn of sufficient fineness, it was found necessary to perform some of the attenuation of the cotton sliver as it left the drawing frame and before it reached the final spinning process. To this end, Arkwright adopted the Roving frame, in which the leading feature was again the celebrated drawing rollers.

This machine made a soft and moderately twisted strand or roving, and if much twist had been put in, it would have refused to draw out finer at the spinning machine. Hence the means provided by Arkwright for the twisting and winding-on of the attenuated cotton on his spinning frame were utterly inadequate to cope with the soft loose roving, and as a matter of fact Arkwright never did see this problem satisfactorily solved.

He allowed, in his machine, the roving to fall into a rapidly revolving can which stood upright; the revolution imparting twist to the cotton.

When this can was filled, it was carried to a winding frame, by which the roving was wound upon bobbins suitable for the spinning frame.

That Arkwright was unscrupulous in some of his dealings will soon be gathered if the various trials which he inst.i.tuted to defend his so-called patents be carefully read, though it must be admitted that he possessed a most wonderful business capacity, and that he worked early and late, in pushing his ideas with the most tireless energy and determined perseverance. A glimpse of the nature of his early struggles is obtained when it is recorded that on one occasion his wife broke some of his first rude models, under the impression that he would starve his family by neglect of his legitimate business of barber. So incensed at her for this was he, that he ceased to live with her. Such were the defects of his early education and such his determination to learn, that at fifty he did not think he was too old to begin English grammar, writing and arithmetic.

That he succeeded in getting together a large fortune is now history. He died at the age of sixty on the 3rd August, 1792, at Cromford in Derbyshire.

=Samuel Crompton.=--Perhaps the greatest of the cotton-spinning machinery inventors was Samuel Crompton, who was born a few miles away from Bolton in a delightfully secluded and sylvan spot, "Firwood Fold," on the 3rd December, 1753. No story of the Cotton plant would be complete without mention of this individual, for wherever fine spinning machinery is practised there is a monument to the ingenuity, the skill and brilliant genius of Samuel Crompton. At a very early age he, along with his parents, removed into a much larger house still in existence and known as "The Hall ith Wood." This ancient mansion stands on a piece of high rocky ground and is distant from Bolton about 1-1/2 miles. It was in this house that he invented his celebrated machine which he called "A Mule." At the present time one looks in vain for the Wood, but in the early days of Crompton's tenancy it was surrounded by a great number of very fine trees, hence the name "The Hall in the Wood" or "Hall ith Wood."

For some reason the Hall is being allowed to fall into decay, and at the present time is in great danger of collapsing. Several attempts have been made to buy the place and reclaim as much of it as possible and convert it into a museum, but as yet nothing has been done. It was built at two different periods: one portion of it, that of the "post and plaster work," being built probably in the 15th century, while the newer or later portion of stone was erected about 1648, for that date is inscribed on the porch.

The inside does not appear to have received much care or improvement.

Originally the windows were much larger than at present. Pitt's window tax, long since repealed, was the direct cause for the reducing of the windows from their former proportions.

The ill.u.s.tration gives an excellent idea of its present-day appearance.

The building is always an object of extreme interest to visitors to the locality, presenting even now a very picturesque appearance.

Image: FIG. 23.--The Hall ith Wood, where the spinning mule was invented.

Very soon after the removal of the family to the Hall ith Wood, Samuel's father died. His mother, however, one of the best of women, filled the duties of head of the house with much success, and followed the laborious occupation of farming, and in her leisure moments, did what many housewives of her cla.s.s did--carded, spun, and wove, in order to provide her family and herself with a decent livelihood.

She managed to give what might be termed under the circ.u.mstances a most excellent and practical education to her son Samuel; and it may be here remarked, that in many respects he was the exact opposite of his predecessor Arkwright. The latter was certainly a bustling, pushing man of business, while Crompton was a born inventor and recluse, and be it said also, as big a failure, as a business man, as could be well conceived. Of course Arkwright, as is well known, was the opposite of this.

The early youth of Crompton was identified with the great progress in the cotton industry of England, and, at fifteen or sixteen years of age, he was to be found a.s.sisting his mother during the daytime, while in the evenings he attended night-cla.s.ses in Bolton, where he made great progress in mathematics. He was so good at the latter subject that he was called "a witch at figures."

It may be taken as perfectly natural that a man of the character, training and early a.s.sociations of Crompton should turn to invention in connection with the cotton industry, especially since the beginning of his a.s.sociation with the trade there had always been a scarcity of weft for the loom which he and his mother operated.

The continual efforts of English weavers of that period to produce fine cotton goods to compete with those at that time largely imported from India, led to a great demand for fine yarns, and these the comparatively clumsy fingers of English spinners could not produce in a manner at all equal to the delicate filaments produced by the Hindoos.

Kay's invention of the fly shuttle, and the introduction by his son of the drop-box in the loom, had vastly increased the output of the loom, thus increasing the demand for weft and warp to feed it.

The inventions of Arkwright, Paul and others had certainly done much toward supplying this demand, but in Crompton's youth and early manhood the need of suitable weft was greater than ever. Mrs. Crompton was not long in hearing about the Jenny of Hargreaves, and determined she would get one for her son to work upon. This she did, and Crompton very soon became familiar with it and produced upon it sufficient weft for their own use. This he continued to do for seven or eight years, although he constantly had the truth forced upon him, that the yarn he was producing was neither as suitable for warps as that from Arkwright's water frame, nor at all adapted for the fine muslins then very much in requisition for ladies' dresses.

The manufacture of these muslins and of cotton quiltings was commenced in Bolton, Lancashire, by Joseph Shaw, when Crompton was about ten years of age; and from that time up to the present, no town in the world enjoys the same reputation for this cla.s.s of goods as does Bolton.

With so contemplative and reflective a mind as Crompton's, and the many years of constant and, to a great extent, solitary occupation on Hargreaves' Jenny, it is not to be wondered at that Crompton's ingenious brain led him to devise some mechanism for improving the jenny on which he worked.

In 1774, therefore, he began those experiments which, after five years labour, resulted in the invention of the "New Wheel," or "Muslin Wheel,"

or "Hall ith Wood Wheel," as it was variously designated. The term "Mule" was of later application, owing to its comprising the essential features of both Arkwright's and Hargreaves' inventions. Because it was a cross or combination of the two it received the name of Mule, by which it is known to-day.

At the very time Crompton perfected his machine sufficiently to give it a practical test, the Blackburn spinners and weavers were going riotously about, smashing to pieces every jenny with more than twenty spindles, that could be found for miles around the locality, so that Crompton took elaborate pains to conceal the various parts of his new machine in the ceiling of his work-room at the Hall ith Wood in order to prevent their destruction.

Crompton's hopes and prospects were very bright at this time, as he had a watch costing five guineas expressly made for him, and just after the completion of his invention, he married one Mary Pimlott, at Bolton Parish Church, 16th February 1780. He was then but twenty-seven years of age, and his great invention, destined to revolutionise the cotton trade, was already an accomplished fact although practically a secret to the world at large.

When married, he and his wife set themselves a.s.siduously to produce the finest strong yarn which his machine was so eminently adapted to spin.

It did not take long for the good news to travel that fine yarn suitable for the production of muslins was being made at the Hall ith Wood.

Hundreds of manufacturers visited Samuel to purchase, but many more came out of curiosity, if by any means they could see this wonderful machine.

One individual is said to have hidden himself five days in the c.o.c.kloft and, having bored a hole through the ceiling, feasted one eye at least by a sight of the marvellous mechanism which Crompton had invented.

Ballantyne records that as much as 14s. per pound was obtained for 40's yarn; 25s. for 60's, and for a small quant.i.ty of 80's, 42s. per lb.

At the time of writing the market prices for these are respectively, 7-3/4d., 9-3/4d., and 1s. 3d. per lb.

Crompton, however, was not permitted to enjoy his prosperity and monopoly very long, and here again may be noted the difference between him and Arkwright. While the latter extorted the full business profit from his inventions, the former suffered his ingenious machine to get out of his hands by promises not worth the paper on which they were written. His invention was not at all adequately protected by patent rights, and a number of manufacturers were allowed to use the Mule on their simple written promise to give him some remuneration. Long afterwards he wrote:

"At last I consented, in hope of a generous and liberal subscription.

The consequence was, that from many subscribers, who would not pay the sums they had set opposite their names, when I applied to them for it, I got nothing but abusive language given to me to drive me from them, which was easily done, for I never till then could think it possible that any man (in such situation and circ.u.mstances) could pretend one thing and act the direct opposite. I then found it was possible, having had proof positive."

Another side of Crompton's character may be seen when it is stated he was an enthusiastic musician, and earned 1s. 6d. a night by playing the violin at the Bolton Theatre. Four or five years after the invention was known, he removed to the township of Sharples, where he occupied a farm-house called "The Oldhams," being probably induced to take this step in order to secure greater privacy.

A few words may very profitably be expended at this point in describing the main features of the machine shown in Fig. 24.

Image: FIG. 24.--Crompton's spinning mule.

It has been remarked that Arkwright had already attained great success in the production of yarn by the extensive application of the principle of pulling out the cotton by drawing rollers. Hargreaves had also shown how to produce a thread by attenuating the cotton by means of a travelling carriage.

Crompton, however, laid the foundation of the present system of mule spinning by combining the essential features of the two machines and blending them into one.

He applied the principle of roller drawing in order to first attenuate the cotton, and he utilised the travelling carriage as a reserve power with which to improve the quality of the thread and draw it out finer.

It must not be supposed that his travelling carriage was identical with that of Hargreaves. On the contrary, it was a vast improvement upon it.

Crompton put the twisting spindles into the travelling carriage and the roving bobbins he transferred to a fixed creel, and these conditions are invariably to be found in the self-actor spinning mule of to-day.